How to Repair a Windshield Washer

Diagnosis and repair are easy, cheap and fast.

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Introduction

Windshield washers are fairly reliable. When they fail, it's usually the result of a clogged nozzle or a dead pump. Here's how to diagnose and fix both problems.

Tools Required

  1. 4-in-1 screwdriver
  2. Adjustable wrench
  3. Air compressor
  4. Air hose
  5. Impact wrench
  6. pin for clearing the nozzle
  7. Rags
  8. Safety glasses
  9. Socket/ratchet set
  10. Trouble light
  11. volt meter
  12. Voltage tester
  13. Wrench set

Materials Required

  1. Dielectric silicone grease
  2. Washer fluid
  3. Washer pump

Project step-by-step (5)

Step 1

Check the Fuse

With the car parked in a quiet place, operate the window washer and listen for the whirring of the pump.

  • If there's no sound, head right for the fuse box.
  • If the fuse is blown, it's usually a sign of a dead pump motor or one that's ready to check out. If it blows again, replace the motor.

Step 2

How to Find the Fluid Reservoir and Pump

Most car manufacturers mount the washer pump near or inside the washer fluid reservoir. To locate your reservoir, simply follow the windshield washer hose. If your reservoir is in the engine compartment, access is simple. But many are hidden inside the front fender. Remove the wheel and the wheel line fender liner. Then you'll have access to the reservoir and pump.

Find the windshield washer fluid reservoir diagram via RomoTech

Step 3

Clear Clogged Windshield Washer Nozzles

Clear the clogged windshield washer nozzle with a pin, then use compressed air to blow the debris backward through the hose.

  • If you hear the pump going but don't get fluid, you probably have clogged windshield washer nozzles.

Lift the hood and trace the washer hose from the nozzles back to the reservoir.

  • Somewhere along the route, you'll find a plastic barbed connector or a round one-way check valve. Disconnect the tubing there and try the washer again.
  • If fluid squirts out, you know the nozzles are plugged. Clean the nozzles by pushing a small pin in to loosen any debris, then blow the clog back down the hose and out the end that you disconnected.

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Step 4

Check Power

If the fuse is good but the pump doesn't run, disconnect the connector at the pump and check for power with a volt meter.

  • With the washer switch on, it should read 12 volts. If you don't hear the pump and the fuse is OK, the problem is usually a poor electrical connection at the pump or a bad pump.

Remove the pump wire connector and have a friend operate the pump switch while you check for 12 volts with a digital meter at the connector.

  • If you don't have voltage, the problem is probably in the washer switch or the wiring. That's the time to take the vehicle to a pro.
  • If you have voltage, clean the terminals and coat them with dielectric silicone grease.

Try the pump again. If it works, your problem is solved. If it doesn't, replace the pump. The main cause of pump failure is repeatedly running the motor while the reservoir is empty. So try to keep your reservoir full to avoid dealing with replacing a bad one.

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Check power with a washer pump connector via Bestek

Step 5

Replace the Washer Pump

Pull out the old pump and replace it with a new one, following the replacement procedures packaged with your new washer pump.

  • Check with an auto parts store for a “direct-fit,” not a universal-style replacement. If one isn't available, buy one directly from the dealer.
  • If your reservoir is located inside the engine compartment, remove the retaining clips and lift out the entire unit and remove the washer pump.
  • If it's in the wheel well, just remove the pump. Some pumps are held in place by a rubber grommet, others with retaining rings or clamps. Follow the instructions included with your new pump for installation advice.

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