- Miter saw
- Table saw or Circular saw
- 1-3/4" Construction screws
- 1x3 Pine
- 2x4 Pine (30')
- 3" Construction screws
- 3" locking swivel casters (4)
- 3” Butt hinges (8)
- 4' x 8' sheet of 3/4" plywood
- 5" strap hinges (4)
- Hook-and-eye latches (2)
- Wood glue
Project step-by-step (7)
Create the end frames
Fasten the frame rails (A) to the frame stiles (B) with glue and screws. Attach the fixed supports (C) to the interior face of the stiles.
Notch and attach mounting strips
Rip the 1×3 to 2-in. wide on the table saw and crosscut to the length stated in the Cutting List. Cut a 1-in. deep x 3-1/3-in. wide notch at both ends with the jigsaw of the 2-in. wide boards to create the mounting strips (D). Glue and screw the mounting strips to the inside face of the frame stiles (B). Learn some essential jigsaw tips here.
Mount the folding supports
Set a 2×4 under the ends of the folding support arms for alignment. Attach the folding support arms (E) to the mounting strips (D) using butt hinges and screws. The support arms should fold flat against the frame rails (A). Flip the frame over and repeat the process with the folding support panels (F), using a 3/4-in. plywood scrap against the support arms for alignment.
Join the two frames
Open the support arms and panels. Clamp the unfolded support parts together. Position the strap hinges on the connecting pieces, holding them in place with tape while you screw them on.
Attach the latches
Close and clamp the assembly. Screw in the hook-and-eye latches to the outer faces of the frame stiles (B). Remove the clamps and open the assembly.
Make the bench top
Screw the top rails (H) to the bench top (G) 5-in. from the ends of the bench top.
Fasten the casters
With the bench folded, screw the casters to the frame rails (A). Be sure to offset the casters so that they don’t bump into each other when they swivel. Ready for your next project? Check out how to build a fold-up workbench for your home shop.