8 Best Palm Sanders
Updated: Jul. 25, 2024
Simple to use and easy on your wallet, palm sanders provide the light touch needed for finish work. Here are eight great options to consider.
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If you need to prep furniture or wood projects for finishing, a palm sander could be just what you’re looking for.
Also known as 1/4 sheet sanders or finishing sanders, these compact handheld tools are the smallest members of the power sanding family, and well-suited for light-duty tasks. They’re also much more affordable than larger random-orbital sanders and belt sanders, which are better for heavy-duty projects.
The 1/4-sheet sandpaper used in palm sanders is also much cheaper than the special pads required by other types of sanders. And the square shape makes it easy to access corners and edges.
via amazon.com
Best Overall Palm Sander
DeWalt DWE6411K Palm Sander
The DeWalt DWE6411K Palm Sander combines a low price with the heavy-duty construction of a DeWalt tool. I’ve used this model for several woodworking projects and always been impressed by its unique clamping system, which keeps your sandpaper securely in place while you work.
The dust bag disengages easily with one hand, too, and the collection port is compatible with most DeWalt dust collection devices.
via amazon.com
Best Cordless Palm Sander
DeWalt 20V Max XR Palm Sander
With an efficient, brushless motor and variable speed control, the DeWalt 20V Max XR Palm Sander is the best cordless palm sander you can buy.
Its textured rubber covering extends from the top handle down the length of the barrel, providing a sturdy grip. This tool comes with a soft-sided carrying case that keeps all its parts organized when not in use. The included battery is a convenient addition to an existing DeWalt 20V tool collection.
via homedepot.com
Best Palm Sander for Beginners
Makita BO4556K Palm Sander
The Makita BO4556K Palm Sander is a great option for beginners because of its affordable price and various included sandpaper options. With this tool, the beginner can tackle a range of sanding projects.
I’m a fan of the dust bag capacity, too, compared to smaller versions found on similar sanders. The rubber seal on the power switch prevents dust or debris from entering the tools outer case, increasing the lifespan and durability of the tool.
via amazon.com
Best Splurge Palm Sander
Festool RTS 400 Palm Sander
If price is no object and you’re looking for a top-of-the-line palm sander, try the Festool RTS 400 Palm Sander. I’ve always been impressed with Festool’s dedication to quality and precision, and this sander is no exception.
In hands-on experience, the ergonomic grip, variable speed wheel and light weight (just 2.4 pounds) make it comfortable to use and extremely effective. Note: It only accepts Festool brand sandpaper pads.
via amazon.com
Best Low-Budget Palm Sander
Skil 7292-02 Palm Sander
If you’re on a limited budget, the low-cost Skil 7292-02 Palm Sander is worth a look. Although it lacks variable speed control, a color-coded pressure indicator conveniently lets you know if you’re pressing too hard. A transparent dust collection canister makes it easy to see when you need to empty it, but may crack or break if you drop it.
via amazon.com
Best Palm Sander for Extended Use
Bosch GSS20-40 Palm Sander
The ergonomic handle and textured grip of the 2.7-pound Bosch GSS20-40 Palm Sander reduce arm and shoulder fatigue so you can work comfortably on big projects. The removable dust canister cap makes it easy to empty without creating a mess.
The clamp system can accept a range of paper types, including self-adhesive paper, and hold them tightly in place while you work.
via homedepot.com
Best Low-Budget Cordless Palm Sander
Ryobi One+ Cordless Palm Sander
The Ryobi One+ Cordless Palm Sander costs significantly less than other battery-powered models. It comes with a supply of paper as well as a punch to create the air holes needed for effective dust collection.
You’ll need to supply your own Ryobi battery. But if you already have a few on hand and don’t want to be limited by a power cord, this is great choice. It also boasts an impressive three-year warranty.
via amazon.com
Best Palm Sander for Large Projects
Makita BO4900V Palm Sander
Although it’s not as compact as the traditional palm sanders on our list, the large 1/2 sheet capacity of the Makita BO4900V Palm Sander makes it a productive choice for large-scale finishing tasks. Its variable-speed trigger allows you to dial in a precise speed, and the pad accepts regular sandpaper or hook-and-loop sheets.
It’s expensive, but the increased efficiency makes it worth the price for heavy use.
What to Consider When Buying a Palm Sander
Although all palm sanders look roughly the same, there are some factors to consider when choosing the best option for you.
Power Source
Palm sanders are powered by corded electricity or a rechargeable battery. While corded models are convenient—you don’t have to worry about battery levels or charging a backup—they limit your mobility and introduce a potential tripping hazard in your workspace. Cordless models can be used anywhere if you keep their limited running time in mind.
Dust Collection
Though they lack the power of larger sanders, palm sanders still generate substantial dust. Most models include some kind of bag or canister to capture dust. If you prefer a shop vacuum or other separate dust collection system, ensure your sander is compatible with your hookup.
Grip
Pay close attention to the sander’s grip or handle, especially if you’ll use it frequently. While all palm sanders feature a top-mounted grip, some allow you to hold the barrel, i.e., the vertical body between the pad and the grip. Look for a textured rubber grip to ensure an extra-sturdy hold while you work.
Sandpaper Type
Some sanders include sandpaper sheets, which can be a real money-saver if they’re the correct grit for your specific project. Generally, the higher the grit number, the smoother it will be and the less material it will remove with each pass.
Speed Control
While some palm sanders have a single speed, other higher-end options feature variable speed control. This allows you to dial in the orbits per minute (OPM) precisely. When paired with various sandpaper grits, you can tackle a wide range of sanding tasks.
How We Found the Best Palm Sanders
I started with my abundant knowledge of the power tool space to find devices from reputable, long-trusted brands. Then, I parsed that list down to the best of the best using forum and customer experience research (thankfully, power tools are something many people are very passionate about), user reviews, overall popularity, durability and lasting power.
Why You Should Trust Us
I spent more than five years as a residential and commercial carpenter in NYC, specializing in custom furniture construction and installation, so I am intimately familiar with sanders of all varieties (as well as just about all other carpentry tools). Furthermore, I have used that expertise to parlay it into a successful career as a home improvement journalist, with pieces published in CNN Underscored, Business Insider, Popular Mechanics and Family Handyman.
FAQ
What are palm sanders best used for?
While they can be used for various projects, they excel at lighter-touch, detail-oriented work, like finishing wood. However, there’s no reason you couldn’t use them for other, larger projects (it might just take slightly longer, depending on the project).
Are palm sanders or orbital sanders better?
That really depends on the project. An orbital sander will likely be quicker at large jobs, but a palm sander is better for detail work. Similarly, palm sanders are better for projects like finishing wood where a more delicate hand is necessary.
What size sandpaper do you use on a palm sander?
The grit of sandpaper is independent of the devices you use it on—meaning you can use any grit sandpaper on a palm sander. That being said, if you’re using a palm sander, it’s likely that you’re working on a smaller, more detail-oriented project and, thus, will likely be using finer grit sandpaper than you might for a much larger project.
Do palm sanders leave swirl marks?
Yes, they can, but this is typically the result of user error. To avoid this, keep your palm sander level with the surface you’re sanding and avoid tipping it to the side.
Originally Published: February 16, 2022
