How to Build a Bar

Think of it as an investment!

DIYers and pros share their design and how-to tips, with photos of reader-built home bars. Learn how to build a classic wood bar top, install a beer tap and more.

By the DIY experts of The Family Handyman Magazine

Home bars

Every guy wants a place to hang out with friends. And the ultimate feature for any man cave is a bar. We talked with dozens of bar builders—DIYers and pros—and collected their best ideas for the perfect home bar.

Most of our bar builders just wanted a convenient spot to get together with the guys—a watering hole without crowds or noise, where you can flip on the game or music you want or switch it all off. But several also mentioned saving on entertainment. A night out on the town is expensive. But if your guests chip in for drinks and snacks, an evening in your home bar is dirt-cheap. So if your wife isn't too thrilled with your bar plan, present it as a smart investment strategy.

Anatomy of a Bar

A. Standard bar height is 42 in. Bar stools will be easier to find if you stick with that height.

B. The overhang should be at least 8 in., but when it comes to knee room, more is better.

C. Most bar stools are 30 in. tall—perfect for standard bar height. But watch out: Some stools are several inches taller or shorter.

D. The bar top should be 16 to 20 in. wide, including the molding; more than that is a waste of space.

E. Bar molding serves three critical purposes:

  1. It keeps spilled drinks from dribbling off the bar and onto your lap.
  2. It provides a comfy armrest and lets you properly slouch over your beer.
  3. Most important, it makes your home bar look more official.

F. The drink rail is where drinks get poured on a traditional bar. It's a nice feature, but not a necessity for a home bar.

G. A drip lip—simply a thin strip of protruding wood—keeps spills from running off the bar top.

H. A lower counter is the perfect place to slice lemons, set bottles or install a bar sink. But it adds complexity to the project and eats up a lot of space, so home bar builders often skip it.

J. The minimum stool spacing is 2 ft. of bar per seat. That will feel crowded to big guys, so go to 30 in. if you can.

K. The foot rail should be 7 to 9 in. off the floor. Metal railing (usually brass) is expensive ($200 for an 8-ft. run), so many home bars have a simple ledge instead.

Standard dimensions and parts

Stone bar

Mike Kinross faced his basement bar with stone (manufactured stone instead of natural, but even Fred Flintstone couldn't tell the difference). Though it was his first stone project, Mike tells us it was easy—fussy and time-consuming, but not difficult. For installation tips, see these articles on installing stone.

Build in a drip tray

Bar molding tips

Most bar moldings fit over a bar top made from two layers of 3/4-in.-thick material. The lower layer is usually plywood. The top layer can be plywood, solid wood, hardwood flooring, or even tile or stone. You won't find bar molding at home centers or lumberyards, but there are dozens of suppliers online. Costs range from $10 to $40 per linear ft., depending on wood species and width. It pays to shop around. Most suppliers carry lengths up to 8 ft., but a few offer 12-ft. lengths.

Bar moldings range in width from 4-1/4 in. to almost 7 in. If you have a sliding miter saw, you can cut even the widest bar molding. But a standard 10-in. miter saw won't cut miters—and maybe not even crosscuts—on wide molding. Be sure to check your saw before ordering molding.

Here are some tips for working with the stuff.

Mock it up

Every bar builder we talked with told us that planning is tough. With so many dimensions and space considerations, using pencil and paper just doesn't provide a clear preview of the final results. So take an hour or two to build a model. Scavenge some cardboard or pick up some foam insulation at a home center (less than $10 for a 4 x 8-ft. sheet).

Steel bar

Galvanized steel roofing has become a fashionable material indoors. But aside from style, John Solis found that steel has a ton of practical benefits.

  • Inexpensive: John paid less than $1 per sq. ft.
  • Fast and easy to install: no painting or finishing needed.
  • Durable and maintenance-free.
  • Easy access: Need to run new beer lines to the taps? New speaker or TV wiring? Just unscrew the steel to open up stud cavities.

Granite top

Dean Peacock wanted to top off his bar with something tougher than wood. He first thought about kitchen countertop materials like solid surfacing, granite and quartz. But those options are expensive and pro-installed—and Dean likes to do everything himself. Then he came across these Italian granite slabs at a tile store. Framed in oak, they made the perfect bar top. If you'd like to follow Dean's lead, contact a granite countertop fabricator. They often sell smaller leftover slabs at a bargain price.

Advice on tap

At Roger Dunning's bar, beer flows from kegs kept cold by a fridge in the next room and propelled by CO2 pressure. Aside from the fridge, the system came as a kit that cost about $300. After using (and loving) his system for a few years, Roger has this advice:

  • Buy small kegs. Depending on the type of beer, it stays fresh for just a month or two. After that, you have to shed a tear and send the leftover beer down the drain. For most home bars, 5-gallon kegs are big enough.
  • Every six weeks or so, you have to spend 20 minutes flushing the system with a cleaning solution. This is mandatory. If you're not willing to do it, stick with bottled beer.
  • Insulate the lines with pipe insulation and expanding foam. That keeps the beer cold and fully carbonated and prevents condensation from forming on the tubing and dripping inside walls.
  • Install one more tap than you think you'll need. You'll be glad you did.

Required Tools for this Project

Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.

  • Clamps
  • Miter saw
  • Air compressor
  • Air hose
  • Brad nail gun
  • Cordless drill
  • Caulk gun
  • Level
  • Framing square
  • Jigsaw
  • Orbital sander
  • Safety glasses
  • Wood glue

Required Materials for this Project

Avoid last-minute shopping trips by having all your materials ready ahead of time. Here's a list.

  • Bar molding
  • 3/4-in. plywood
  • Construction adhesive
  • Drywall screws
  • Metal drip tray
  • Foam insulation
  • Hardwood trim
  • Beer tap kit
  • 2 x 4s
  • Metal, stone or wood base

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