Nothing beats owning a planer when you need to smooth boards and mill them to an exact thickness. Planers used to be found only at cabinet and millwork shops. Now you can buy a bench-top planer for several hundred dollars at home centers and tool retailers. If you do any remodeling, deck building or woodworking, you'll never regret the investment. In this article, we'll show you how to solve the most common problems of tearout, snipe and ridges and a few of our techniques for special projects.
Figure A: Correct
Feed the board into the planer so the cutter head cuts with the grain.
Figure B: Incorrect
When the board is fed into the planer against the grain, the cutter head catches at the grain, resulting in tearout.
Example of tearout
Tearout can instantly ruin an expensive piece of lumber.
Tearout happens when you feed a board into the planer with the wrong end forward. The knives catch in the rising wood fibers and tear rather than cut them. Figure B illustrates how this occurs.
In some cases, you'll be able to tell which end to feed into the planer by inspecting the grain (or to be precise, the direction of the fibers). When you're planing the wide surface of the board, inspect the grain on the narrow edge. When you're planing the edges, inspect the wide face. On rough lumber, you can feel the fibers by running your hand over the board. It will be smooth in one direction and rough in the other. Feed the smooth direction forward. With some boards, you might get tearout in both directions. Then the best approach is to take a very small amount of wood off with each pass; 1/32 in. is about right.
Plane perfect deck spindles
Gang-feed deck spindles
Remove saw marks from ripped 2x2s with a planer. Gang feeding like this speeds the work and reduces “snipe’ on the ends of boards.
Cut in 1/32-in. increments
Alternate between planing and lowering the cutters in 1/32-in. increments until saw marks are gone. Stack the 2x2s with the planed face up to keep track of what you've done.
Before and after
A planer can turn rough cedar into crisp, smooth spindles.
Nothing jazzes up a rail quicker than custom-planed spindles. And planing rough-cut 2x2s into crisp, clean spindles is a great way to get familiar with your planer. I usually make 2x2s from wider 2×4 or 2×6 lumber. It allows me to get better-looking spindles with crisp, square edges. Rip the boards to about 1-5/8 in. This will allow you to remove the saw marks and still have about a 1-1/2 in. thickness.
Set the planer to remove about 1/32 in. and run a batch of 2x2s through. Reset the planer to remove another 1/32 in. and run them through with the opposite face up. When the width and thickness are the same dimension, rotate the spindle a quarter turn and plane adjacent faces. Finally, lower the cutters 1/32 in. and plane the remaining two adjacent faces. Remember to stack the spindles consistently so you can keep track of which sides you've planed. It helps to mark one face on the end of each spindle as a reference.
Reclaim old wood
Remove metal and grit before planing
Dig out all remnants of nails, screws and staples before planing old lumber. One encounter with a nail is all it takes to put a good-sized nick in a set of knives.
Plane shallow passes
Clean salvaged lumber with multiple shallow passes. Remove between 1/32 and 1/16 in. with each pass until you get down to fresh wood or reach your desired thickness.
Before and after
This dingy, scarred piece of decking retrieved from a dumpster became valuable vertical grain redwood after a few passes through the planer.
Woodworking purists will probably cringe at the thought of using a planer to recycle old wood. And it's true that if you're not diligent about removing fasteners and dirt from old lumber, you'll nick the knives or dull them. But I figure the high cost of quality lumber makes it worth it, even if it means replacing a $30 set of blades once in a while.
The board shown in the photo is an old deck joist that was salvaged from the trash. Planing revealed handsome, vertical-grain redwood. The most critical step in reclaiming lumber is to inspect it carefully for screws and nails. In addition, remove dirt and grit from the board with a wire brush.
Video: Flattening Rough-Sawn Lumber
Expand your woodworking skills and get access to a wide range of domestic and imported wood for your furniture projects by learning to flatten and plane rough-sawn lumber.
Tricks for stopping “snipe”
“Snipe” is a shallow gouge that sometimes occurs at the beginning and end of the board.
Snipe is a term used to describe the planer gouge that often occurs at the beginning and end of boards as they enter and leave the planer. Most new planers have a mechanism for locking the planer heads in place after you adjust the depth. This helps minimize snipe. But the best technique is simply to leave an extra 5 in. of length on your boards. Then cut off the snipe when you cut the boards to their final length. Another trick is to feed in a sacrificial board first. Then feed the next board in against the end of the first board and continue feeding boards end to end. Finally feed in another sacrificial board. The planer will treat it as one long board, and only snipe the first and last boards.
Read over the instruction manual included with your planer for setup procedures and safety precautions.
- Wear a dust mask, hearing protection and safety glasses when planing.
- Do not wear loose clothes, gloves or jewelry that could get caught in the rollers or knives.
- Keep your hands away from the cutting area. Never reach under the cutters.
- Be sure the planer is switched off before plugging it in.
- Unplug the tool when it's not in use so kids can't turn it on.
Clean up board edges
Plane narrow edges by ganging boards
Stack boards side by side to plane off saw marks. Look at the grain pattern on the face of the boards and orient each board to avoid tearout.
Stacking several boards side by side allows you to remove saw marks from the edges of ripped boards. This technique prevents them from tipping sideways. Another advantage of this method is that you can easily produce a pile of boards exactly the same width. Use this method to plane shelf nosing, face frame parts or the edges of any ripped lumber.
Sand out ridges
Sand out ridges left by a nicked planer knife with 120-grit sandpaper. Sand with the grain. Wrap the sandpaper around a Styrofoam block or use a commercial sanding block as shown here.
No matter how careful you are, you'll eventually put a tiny chip in your planer knives. You'll know by the telltale ridge left in your planed board. Short of buying a new set of knives, there are a few things you can do. On some planers it's possible to shift one of the knives slightly to offset the nicks. It doesn't take much offset to cure the problem. If this isn't possible, don't sweat it. It only takes a few seconds to sand out most ridges. In fact, most boards will require a light sanding before finishing anyway.
Required Tools for this Project
Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.
- Dust mask
- Hearing protection
- Safety glasses
Required Materials for this Project
Avoid last-minute shopping trips by having all your materials ready ahead of time. Here’s a list.
- Good quality hardwood or softwood lumber