Save on Pinterest

How to Make Precision Cuts With a Diamond Tile Saw

The water-cooled diamond blade on this tile saw makes quick work of the toughest cuts

FH01NOV_02479_002 diamond sawFamily Handyman
A diamond tile saw is essential for cutting natural stone tile and other hard tile. In this article a tiling pro explains how to make tough cuts like curves, corners and tiny slivers.

You might also like: TBD

Time
Instant!
Complexity
Simple
Cost
$100 – $500

Overview

There’s no substitute for a diamond tile saw when you have to make fine cuts—corners, curves, slivers—or cut stone or other hard tiles. In this article, we’ll show you how a tile pro makes the tricky cuts that result in a first-class job. Tile-cutting diamond wet saws are available at rental stores, some large home centers and tile stores that cater to DIYers.

Set the saw up outside or in your garage or workshop. If a finished room is more convenient, cover the floor and wall behind the saw with plastic dropcloths. Then fill the tub with water.

Even though the tile saw looks scary, the blade is abrasive rather than toothed and therefore safer than wood-cutting saws. You’ll still want to take precautions, as you would with any other saw.

Basic cuts

Photo 1: Basic square cuts

Mark the tile with a lead or grease pencil. Set the tile against the fence on the sliding saw bed and line up the diamond blade with the cutting mark. Turn on the saw and wait for water to flow over the blade. Hold the tile on both sides of the cutting line and slowly feed it into the blade. As the cut nears completion, gently push the two halves of the tile together to prevent the tile from breaking before the cut is complete. When the cut is complete, carefully slide the bed and cut tile back toward you until the tile is clear of the blade.

Photo 1 shows the basic technique for making straight cuts. Wait for a stream of water to cover the blade before you start cutting. Watch the line as you cut and slightly adjust the position of the tile to keep the blade on the line. Move the tile slowly through the blade for the best-quality cut. If you hear the saw slow down, you’re cutting too fast. Harder materials require slower feed rates. When you finish the cut, keep both hands on the tile and slide the table back and clear of the blade before you reach to switch off the saw.

Special techniques

Photo 2: Diagonal cuts

Sight down the cutting mark and align it with the blade. Hold the tile in this position and guide it through the saw. Wear safety glasses.

Photo 3: Notching for corners

Cut along both lines until the cuts intersect in the corner. Break out the waste piece.

Photo 4: Finishing the notch

Invert the tile on the sliding bed, then saw from the back of the tile to remove the remaining bit of tile and create a clean corner. You can cut a little past the corner on the backside.

Photo 2 shows how to make a freehand diagonal cut. Use this technique to cut any angle marked on tile. The key is to sight down the cutting line and align the blade with the line. If your tile is too large to fit between the fence and blade, lay the tile on top of the fence.

Shiny tiles can be hard to mark. If you’re having trouble seeing your line as you cut, place a strip of masking tape on the tile and mark that instead.

Cutting curves is no problem

Photo 5: Cut an inside curve

Cut away excess material with two angle cuts. Then make a series of cuts to the curved line about every 1/2 in. For the cleanest breaks, try to cut at a right angle to the curve, as if you were cutting the spokes of a wheel.

Photo 6: Break off the sections

Snap off the sawed sections with a tile nipper or by tapping each with the handle of a screwdriver or trowel.

Photo 7: Clean the edge

Tilt up the front edge of the tile and clean up the cut by shaving away the excess. Remove no more than 1/16 in. at a time.

Close up of curved cut

The completed curve, ready for installation.

You can even use your saw to cut inside curves (Photos 5 – 7). After breaking out the tile fingers (Photo 6), use the abrasive diamond blade to grind away excess tile and smooth the curve. Be careful, though; too much sideways pressure could damage the blade. Move the tile slowly across the blade, pressing lightly and nibbling off a fraction of an inch with each pass (Photo 7). Grip the tile firmly with both hands and tilt the edge closest to the blade up and off the bed to get a perpendicular cut.

There’s a trick to slicing off slivers

Photo 8: Slice a sliver

Butt a scrap of tile against the edge of the tile you want to trim. Push both pieces through the blade, using the basic cutting technique (Photo 1). Repeat this process until you’ve trimmed enough. Each pass will remove 1/8 in. or less.

Removing a tiny sliver of tile is tough because the blade tends to wander off the edge of the tile. The solution is to trap the blade between the tile you want to trim and a scrap (Photo 8). You may have to make several passes to shave away enough material.

Cut miters on stone as easily as wood

Photo 9: Cut miters with a block

Hold the tile trim against a block of wood cut at a 45-degree angle. Guide the tile through the saw to cut the angle.

Close up of a miter cut

A mitered border cut on the tile saw.

Fancy borders or stripes, called “listellos” in tile lingo, are a popular decorative feature that often requires miter cuts to fit around corners. A diamond wet saw makes these cuts effortlessly with the technique shown in Photo 9.

Tips for common problems

Photo 10: Prevent chipping

Press both halves of the tile together until the cut is complete to prevent the tile from breaking and chipping at the end of the cut.

With a little practice, cutting tile on a wet saw is almost trouble free. But there are a few common problems that are easy to avoid or fix with the right techniques.

Some types of tile tend to break when the cut is almost complete. Photo 10 shows the solution. Straying from the line is another common problem, especially when you’re cutting without a fence or guide. You can’t force the blade back to the line by twisting the tile. Instead, back up and recut the tile, slicing off a small amount of tile until the blade is back on track.

Saw Safety

  1. Plug the saw into a GFCI-protected outlet.
  2. Don’t wear jewelry or loose-fitting clothes. Tie back long hair.
  3. Wear safety glasses and hearing protection.
  4. Use both hands to guide the tile through the blade.
  5. Keep your fingers away from the blade.

Required Tools for this Project

Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.

  • Nippers
  • Tape measure
You’ll need to rent or buy a wet-cutting diamond tile saw.

Required Materials for this Project

Avoid last-minute shopping trips by having all your materials ready ahead of time. Here’s a list.

  • Grease pencil
  • Masking tape