Grab-and-Go Tool Storage

Buy PDF & Cut List Save space and keep all your tools close at hand

Next Project
Time

Multiple Days

Complexity

Intermediate

Cost

$101–250

Introduction

Store all your power tools, hand tools, paint and other supplies in this compact, efficient storage unit. It has shelves, drawers and a pullout table for sorting tools and doing small repairs. It's handsome and easy to build, too.

Tools Required

  • Brad nail gun
  • Circular saw
  • Clamps
  • Drill bit set
  • Drill/driver - cordless
  • Framing square
  • Miter saw
  • One-handed bar clamps
  • Orbital sander
  • Table saw

Materials Required

  • Wood glue

Do you spend too much time looking for tools on shelves scattered around your garage? If so, this grab-and-go tool cabinet is the answer. You corral all your power tools and accessories in one place and roll them around your garage or shop. The pullout table is great for doing quick repairs, prepping tools and sorting parts. The drawers are removable totes that you can carry to your work area.

You’ll also like how easy it is to build. All the parts are glued and screwed together with simple butt joints and overlays. Just build the top section of tool bins first, then build the lower shelving unit to slide under.

You can easily build the cabinet in one weekend and then apply the finish and install the hardware the next. Figure on spending about $375 for the entire project including hardware and finish. We chose 3/4-in. birch plywood for the main structure and 1/2-in. plywood for the backs and drawer sides. You’ll also need hardwood for the drawer fronts and the edges of the pullout work surface. You can dress up the look with simple moldings to cover the exposed plywood faces.

Project step-by-step (10)

Step 1

Build the Bins

  • Assemble each of the three bins as shown in the photo below.
  • Position the shelves with spacers and tack them in place with a brad nailer. Then add screws for strength.
    • Pro tip: To make assembly faster, we used self-drilling screws, which means you won’t need a pilot hole or a countersink. However, drill a shallow starter hole with a 3/32-in. bit to keep the tip of the screw from wandering off the mark as you start to drive the screw.

Step 2

Join the Bins

  • Line the bins up on a flat surface, then glue and clamp them together.
    • Pro tip: A homemade squaring jig holds the bins square until the back is on.
    • Note: When you join the three bins, you’ll need a work surface that’s absolutely flat; an old flush panel door on sawhorses works perfectly for this.

Step 3
Add the Back and Top
  • Glue and nail on the back.
  • Sand the front edges of the bins so they’re flush.
  • Glue and nail on the top.

Step 4

Build the Drawers

  • Measure the openings in the bottom of the bins and then downsize the drawer about 1/8 in. in total height and width.
    • Pro tip: Since the drawers don’t have slides, this will give you just the right clearance. Take into account the thickness of the plywood drawer bottom. Sometimes “1/4-in. plywood” is actually 3/16 in. thick.
  • Tack the drawers together with nails and glue, then add screws.
    • Pro tip: A squaring jig makes square assembly easy. Drill holes through the back of each drawer to act as a handle.

Step 5

Build the Lower Shelving Section

  • Measure the width of the top assembly and then cut the parts for the lower shelving unit so it’ll be exactly the same width.
    • Note: “Three-quarter-inch” plywood isn’t exactly 3/4 in. thick; it’s actually 23/32 in. That’s why it’s critical to measure. Use the Cutting List as a guide, but measure carefully to be sure.
  • Screw the sides to the shelves.
  • Install the lower partition (H) halfway between the bottom and middle shelf.
  • Cut the 1/2-in. plywood back and check the assembly for square, then glue and nail it to the back of the sides and shelf.
  • To reinforce the bottom shelf, rip 3-1/2-in. strips of 3/4-in. plywood (parts P and Q) and glue and nail them to the bottom of the assembly.
  • Screw the casters to the strips.

Step 6

Mount the Slides for the Pullout Table

  • Mount the drawer slide that will support the pullout table.
  • Lay the upper unit onto its back and glue and screw the outer sides (R) to the bin sides (A).
    • Pro tip: You may need to shim underneath to bring the sides perfectly flush.
  • Glue and nail spacers to sides, then add the slides.
    • Note: This is a lot easier to do before you attach the sides to the bins.

Step 7

Combine the Upper and Lower Units

  • Slide the lower unit into the upper unit until it makes contact with the spacers.
  • Align the faces of the lower assembly with the outer sides (R) and drive the screws from the inside.
    • Note: You’ll need nine screws per side.
    • Note: At this stage, the project has acquired considerable heft, so get someone to help you tip it upright.

Step 8

Cover Exposed Plywood Edges

  • Glue and nail the edging into place.
    • Pro tip: If the trim is a bit too wide, you can shave it slightly with your table saw.

Step 9

Assemble the Pullout Table

  • Carefully measure the distance between the side spacers.
  • Subtract 1 in. from this measurement (1/2-in. clearance for each drawer slide) and build the table to this precise width.
  • Cut and screw the drawer faces to the front of the drawers.
    • Note: Be sure you have 1/4-in. clearance between the bottom of the drawer faces and the pullout table.
  • Align the edges of the outer drawer faces so they’re even with the table front.
    • Pro tip: To make sure your drawers don’t get trapped inside their openings before you install the fronts, press a strip of masking tape onto the inside front of the drawer and let it hang past the drawer. You can pull on the tape if you accidentally close the drawer.

Step 10

Trim and Apply a Finish

  • Use a wipe-on polyurethane or Watco oil.
  • Use a brush to get into tight areas and then a lint-free rag to wipe the finish.
  • Let dry and give it a second coat.

Additional Information