Rail trim creates a foundation for the crown molding
Beautiful crown molding
The built-up crown we chose for this project combines standard crown molding with two pieces of base trim. The result is a large, dramatic crown that’s easier to install and less expensive than single-piece crown molding of similar size.
Photo 1: Experiment with different molding profiles
Experiment with built-up molding combinations to make your decision easier. Nail or glue samples together and hold them against the ceiling.
Figure A: Three-Piece Crown
Three-piece Crown Molding
Crown molding can be intimidating, because walls often aren’t flat and nailing is difficult. This three-piece system solves those problems. In this article, we’ll show you how to install trim on the walls and ceiling first, then add the crown. The three combined look elegant and go up more easily than a single large piece.
Step 1: What you need
Before you go shopping, make a quick sketch of the room and jot down the length of each wall. If possible, buy pieces that are long enough to completely span each wall. This will save you the trouble of “scarfing” pieces together (Photo 20). Inspect each piece before you buy. Look for splits at the ends and deep milling marks that will be hard to sand out. If you plan to use a light-colored stain (or no stain at all) select pieces of similar tone. You could install crown using a miter box, handsaw and hammer. But we strongly recommend using a miter saw and brad nailer. These tools don’t just make the work faster—they provide better results. A miter saw lets you shave paper-thin slices off moldings until the length is perfect.
Although crown molding is usually installed alone, you can easily combine it with other trim for a larger, richer look. The stock trim available at any home center provides dozens of possibilities. You could combine more pieces than we show here or use contrasting woods for a two-tone effect. But don’t get carried away. Select a style that’s compatible with your existing trim. A crown that protrudes more than 5 in. onto the wall or ceiling might be too dominant or heavy looking in a room with an 8-ft. ceiling.
Aside from style, built-up crown has this big benefit: It eliminates nailing frustrations. With one-piece crown, you can only drive nails where there’s framing behind the drywall. In other areas, you have to add nailing blocks or use glue (which often makes a mess or can’t form a strong bond on the narrow edge of the crown molding). With built-up crown, you deal with these trouble spots more easily when you install the rail trim. Then, when you install the crown molding, you have solid, continuous base to nail into.
Whether you copy one of the designs shown here or create your own, put together a sample and preview it in the room (Photo 1). Traditional lumberyards often have the largest selection and usually have free samples on hand. At a home center, you may have to buy short pieces to create your sample.
Step 2: Apply masking tape to walls
Photo 2: Mark the walls and ceiling
Run masking tape around the walls and ceiling so that about 1/2 in. of the tape will be covered by the rail trim. Mark the rail positions with a chalk line. Locate studs and ceiling joists.
You’ll need chalk lines to position the rail trim, and marks at studs and ceiling joists so you know where to drive nails. Most carpenters would put these lines and marks right on the walls and ceilings and hide them with paint later. That means a lot of fussy painting along the new trim.
Here’s an easier method: Stick bands of 2-in.-wide masking tape to the walls and ceiling. Masking tape can pull off paint, so use an easy-release tape like 3M’s Scotch-Blue Painter’ Tape. If you plan to paint the walls or ceiling, wait a couple of weeks before you apply the tape. (If your walls or ceiling is heavily textured, this method won’t work because the tape won’t stick well.) Snap chalk lines and mark framing locations on the tape (Photo 2). Install the trim over the tape and leave the tape in place to protect the walls and ceiling when you paint or finish the trim. When the finishing is done, cut and remove the exposed tape, leaving the covered tape in place permanently (Photo 21). Use a sharp knife blade and apply just enough pressure to slice through the tape.
Step 3: Start with the long wall and work in one direction
Figure B: Order of Installation
At inside corners, a coped end fits over a square-cut end. In rectangular rooms, the last piece is often coped on both ends. In odd-shaped rooms like this one, you can usually avoid double-coped pieces. Outside corners are formed by two miter cuts.
Photo 3: Test the miter angle
Find the right miter angle for the ceiling rails at inside and outside corners. Miter scraps to 45 degrees and hold them in place along the chalk lines. If there’s a gap, adjust your saw’s angle and cut again until they fit tight.
Photo 4: Install the ceiling rails
Glue the ceiling rails into place with construction adhesive. Nail the rails to joists wherever possible. Where you can’t hit ceiling joists, drive nails into the drywall at a 45-degree angle. Angled nails will hold the rails in place until the adhesive sets.
Photo 5: Install the wall rails
Nail the wall rails to studs with 2-in. brads. Cut coped ends for inside corners. Then miter outside corners using the same angle-finding technique shown in Photo 3.
A long piece of molding is clumsy to handle and hard to measure and cut accurately. Installing it first makes it easier because the first piece has square cuts at both ends—no coping.
Work to the right
With the first piece in place, add the piece to the right next and work around the room in that direction. That way, you’ll make most of your 45-degree cuts with the miter saw set to the left (Photo 9). With the saw set to the left, the motor is out of the way. That makes the molding easier to hold and the cut mark easier to see. Use construction adhesive on all rail—even where you can nail into studs and ceiling joists. That way, you can use just enough nails to hold the trim in place until the adhesive sets, and you’ll have fewer nail holes to fill. Apply the adhesive lightly so the excess doesn’t squeeze out and make a mess.
Miter the ceiling rails at both inside and outside corners. The corners of a room usually aren’t perfectly square, so you’ll have to use test pieces to find the exact angle for each corner (Photo 3). The crown molding tips and techniques shown in the rest of this article will help you install the wall rails. The wall rails are mitered at outside corners and coped at inside corners. Coping the wall rails is just like coping the crown (Photo 11) except that you stand the trim upright against the saw’s fence when you make the 45-degree miter. Outside corners (Photo 14) are fussy no matter when you tackle them. But in most cases, installing them last lets you avoid ending up with a piece that’s coped on both ends. If you have a wall that’s too long for a single piece of molding, install a scarfed piece last to avoid a double cope (Photo 20).
Step 4: Make a marking gauge for the crown
Photo 6: Make a marking gauge
Measure the run and drop of the crown molding. Then nail two blocks together to make a marking gauge that duplicates the run and drop.
Photo 7: Mark the rails
Mark the position of the crown molding’s edges on the rails using your gauge. Place guidelines at all corners and every 2 ft. along walls. Use the marks to position the crown.
Fastening crown molding directly to walls can be a headache, but well-fastened rail trim makes nailing the crown foolproof. Make a marking gauge the same size as the crown, then use it to position the crown on the rail.
Step 5: Cut the first piece square
Photo 8: Take accurate measurements
Measure accurately using a two-step technique. First measure from a corner and make a mark. Then measure from the other corner to the mark and add the two measurements.
Photo 9: Begin molding installation
Square-cut both ends of the first piece of crown and nail it into place. All the other pieces are cut square (or mitered) at one end and coped at the other.
The first piece of crown molding is cut square on both ends. Measure the length on the bottom rail. Make square cuts with the crown lying flat on the miter saw’s bed.
Step 6: Customize your saw to miter the crown
Photo 10: Set up your miter saw
Attach extensions to your miter saw’s fence with screws or hot glue. Then screw on stop blocks, using your marking gauge upside down to position them.
Photo 11: Cut a 45-degree angle
Cut crown molding at a 45-degree angle to prepare for coping. Place the molding upside down against the stop blocks. Before you cut, make sure the direction of the miter matches the slash mark.
To make miter cuts for copes and outside corners, you have to lean the crown molding—tilted at exactly the correct angle—against the saw’s fence (Photo 11). Pencil lines on the bed or fence can help you position the crown right, but fence extensions and stop blocks make positioning fast and foolproof. If your fence doesn’t already have holes that let you screw on extensions, you can drill holes. Or you can fasten the extensions with hot-melt glue and pry them off later. Besides providing a taller fence if needed, the extensions let you screw on stop blocks (Photo 10).
You’re probably wondering why you should go through the slow, fussy process of coping when you could just miter trim at inside corners. The answer is that wall corners are never quite square, and coped joints fit tight even when corners are badly out of square. Whether you’re installing crown molding, chair rails or baseboard, coping is faster than finding the right miter angle through trial and error. If you really want to avoid coping, use corner blocks (available at most home centers and lumberyards). With these decorative blocks placed at inside and outside corners, you only need to make square cuts.
Step 7: Coping isn’t as hard as it looks
Photo 12: Coping the molding
Cut a cope by following the edge left by the miter cut. Hold the saw at an angle to undercut behind the face of the molding. With many moldings, you have to cut away one section to get at another.
Photo 13: Test-fit the molding
Test-fit the coped end using a scrap. Perfect the cut with a rasp. If you need to remove lots of wood from the backside of the molding, use a sanding drum and drill.
Photo 14: Check the fit
Push the coped end into place and check the fit. If the cope fits tightly but the piece is too long, shave the square-cut end on the miter saw.
Photo 15: Guide the molding into place
“Spring” sections of crown into place. Jam the square-cut end into its corner. Then bend the middle outward as you guide the coped end into place. Let the crown straighten to force the coped joint tightly together.
Coping starts with a 45-degree cut on the miter saw, just as if you were going to make a miter joint at the inside corner. This cut leaves an edge along the face of the trim that acts as a guideline for your coping saw. Cut along that edge and the resulting shape will fit against an adjoining piece of crown. Chances are your first attempt won’t turn out perfectly, but after a couple of practice runs you’ll be able to make good-looking inside corners. Here are some tips for smooth, successful coping:
- Every time you cut a miter (whether for coping or outside corners), you’ll set the crown upside down against the saw’s fence. It’s easy to get confused and cut the angle backward. To avoid mishaps, hold the molding up to the corner and draw a slash showing the direction of the cut (Photo 11).
- Clamp the molding to the work surface. Sawing is a lot easier with the molding locked into place.
- If the saw blade tends to slide to one side as you start a cut, make a small starter notch with a utility knife.
- Make sure the teeth in your coping saw point toward the handle. That way, the blade will cut smoothly on the pull stroke.
- Don’t force the saw forward. Make even strokes, apply only light pressure and let the blade advance at its own pace.
Step 8: Shave in pieces on the miter saw for a snug fit
Photo 16: Mark outside corner pieces
Mark the length of outside corner pieces by coping one end and holding the piece in place. To get the angle right, use scraps of crown and the method shown in Photo 3. Draw a slash mark on the crown to indicate the direction of the miter cut.
Photo 17: Cut outside corner miters
Miter outside corners with the molding upside down. Cut the piece about 1/16 in. beyond the length mark and then shave off a bit if the piece is too long.
Photo 18: Check the fit
Check the length at outside corners using a test scrap. When the length is right on, set the piece aside. Then cope, miter and test-fit the other outside corner piece.
Making a piece of crown fit between two inside corners is a combination of careful measuring and trial and error:
- Don’t bend the tape measure into a corner and guesstimate the measurement. Instead, measure in from both corners and add the two measurements.
- Make a square cut on the end of the molding. Don’t assume the factory cut is square.
- To prepare for coping, measure from the square end and mark the miter cut position on the bottom edge of the crown molding.
- Don’t make your miter cut exactly at the mark. Instead, cut the piece about a nickel’s thickness too long.
- “Spring&rdquo the molding into place (Photo 15). If it’s too long, shave a hair off the square end and try again until it fits just right.
Step 9: Four fussy spots
Photo 19: Make small cracks disappear
Erase small cracks in outside corner joints by rubbing with a utility knife handle. This crushes the wood fibers inward and closes minor gaps.
Photo 20: Use “scarf” joints on long walls
Join sections of crown on long walls using “scarf” joints. Set your miter saw to 22-1/2 degrees and make scarf cuts with the molding upside down just as you did for other miter cuts.
The joint at an outside corner is formed by two simple miter cuts, but making them fit takes several steps (Photos 16 – 18). Don’t rush the process—outside corners are usually prominent and so are mistakes. If the crown will have a varnish finish, select two pieces with similar grain patterns.
If your room doesn’t have any outside corners or require scarf joints, you’ll finish the job with a piece that’s coped on both ends. This isn’t as tough as you might think. The key is to start with a piece that’s mitered to the right length. Miter both ends and hold the piece in place to check the fit. Then cope the ends as usual.
On a wall that’s too long for a single piece of molding, you’ll have to ‘scarf’ pieces together (Photo 20). The angled cuts of a scarf joint are less visible than square cuts. If you plan on a varnish finish, select pieces that have similar color and grain patterns. Cut and install the longer piece first so the shorter piece can overlap it at the joint. Glue the joint.
Coped joints only work in square corners. If you have nonsquare inside corners—such as 45-degree corners in a window bay—you have to miter them. Find the correct angle for each corner using the method shown in Photo 3. Treat odd angle outside corners just like square outside corners.
Step 10: Finish and remove the tape
Photo 21: Remove the masking tape
Remove the masking tape after finishing the crown. Run a sharp utility knife lightly along the rail to slice the tape.
Fill and sand all the nail holes, then prime and paint as needed. Finally, remove the tape. Don’t wait too long–even painter’s tape will pull flakes of paint off if left for several weeks. Also be sure to cut the tape where fresh paint from the crown dripped onto it so the new paint doesn’t pull away with the tape.
Editor’s Note: Turn the Room into a Workshop
I’ve installed miles of crown molding, so you might think every piece I cut slips perfectly into place on the first try. Wrong. I intentionally cut each piece a smidgen too long and then shave them with my miter saw until they fit perfectly. Sometimes I make three or four trips back to the saw before I finally get it right. To keep the trips short, I set up shop in the room I’m working on. This can take an hour or more and makes a mess, but it saves time in the long run. Here’s some setup advice:
- Get everything you can out of the room. Some pieces of trim might be longer than the room itself. You need space to maneuver.
- Keep the miter saw mobile. You’ll need to move the saw from one end of the room to the other to accommodate long pieces. Setting the saw on sawhorses or a stand is only practical if you can easily move it around. In most cases, I simply set the saw on the floor and support the trim with a small block the same height as the saw’s table (Photo 11).
- You’l need a sturdy work surface that lets you clamp down the crown molding for coping. It doesn’t have to be big, just stable. I use a Black & Decker Workmate.
- Set up two ladders—even if you’re working alone. Otherwise, you’ll spend half your time dragging a ladder from one end of the wall to the other.
- Cover carpeted floors with dropcloths; hardwood floors with cardboard or hardboard. You can work a lot faster when you’re not worried about damaging the floor.
Required Tools for this Project
Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.
- Air compressor
- Air hose
- Brad nail gun
- Coping saw
- Miter saw
- Tape measure
- Utility knife
Required Materials for this Project
Avoid last-minute shopping trips by having all your materials ready ahead of time. Here’s a list.
- Masking tape