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How to Replace a Casement Window Crank Operator

Don't replace your casement window if it won't open or shut completely. You can usually replace a bad crank in an hour, and have it working smoothly again. We show you how.

By the DIY experts of The Family Handyman Magazine

How to Replace a Casement Window Crank Operator

Don't replace your casement window if it won't open or shut completely. You can usually replace a bad crank in an hour, and have it working smoothly again. We show you how.

By the DIY experts of The Family Handyman Magazine

Remove the old crank and install the new one

If your window crank handle just spins when it's turned, or it can't pull in the sash far enough to engage the lock, chances are the gears are stripped and it's time for a new crank mechanism. Replacing the crank mechanism is simple. But finding a new crank may take some time. You can mail your old crank to some replacement hardware specialists and you'll get back a match (Photo 1). The cranks can be expensive, but they may be a bargain if the overall condition of the window is still good.

Start by inspecting the old crank operator and handle for wear. If the teeth are missing inside the crank handle, simply replace it (at home centers and full-service hardware stores). But if the operator has broken or worn parts (Photo 1), replace the entire operator mechanism.

Your operator may vary slightly from the one we show. However, the replacement process is similar. The first step is to disconnect the crank arm from the guide track. Take out the screen and crank the window open until the plastic guide bushing aligns with the guide track notch (Photo 2).

Next, look for trim mounting screws inside the screen track. Unscrew them to remove the casement cover and access the crank innards (Photo 4). If there aren't any trim screws, the casement cover is probably nailed or stapled in place. Slide a stiff putty knife between the window jamb and casement cover. Carefully pry up the casing so you don't damage the wood parts.

Close the window and lock it until the new crank arrives. Compare the new operator with the old, making sure they match. Install the new crank as shown in Photo 5.

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Required Tools for this Project

Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.

    • 4-in-1 screwdriver

Required Materials for this Project

Avoid last-minute shopping trips by having all your materials ready ahead of time. Here's a list.

    • New window crank

Comments from DIY Community Members

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TIO

January 09, 6:55 PM [GMT -5]

Did not do project yet but wanted to know if the arms come with the crank or do you have to order them separately. And the cost is for 1 window listed in this project at 20-100 dollars.

October 25, 9:41 PM [GMT -5]

I have a house that was built in 1916. The house is very big and beautiful.
The windows in the house use the Casement Window Crank Operator. The
problem is that the crank operator is located under the window sil inside the
wall and I don't know how to replace a broken operator without removing the
entire window. Does anybody know how to replace the broken crank operator
in an old house such as I have described?

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How to Replace a Casement Window Crank Operator

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