Don't throw away a good ratchet wrench that suddenly jams or won't change directions. Take it apart and grease it, and if that doesn't work, rebuild it with an inexpensive kit.
Jam the prongs of the snap ring pliers into the holes on the snap ring. Then compress the internal snap ring and lift it out of the retaining slot. Change the pliers over to external mode to expand an external snap ring.
You can find inexpensive rebuild kits for most ratchets with an online search.
Locate the clipped end of the spiral snap ring and twist it out and up with a small flat-blade screwdriver. Then “unwind” the snap ring in a counterclockwise direction. Reverse the procedure to reinstall.
Compress the pawl assembly with your fingers and slide the entire ratchet into the head. Rotate it in both directions to check the pawl's operation and spread the grease. Then reinstall the snap ring or screws. Double-check the operation.
Got a ratchet that's jammed, rusted or
won't switch directions? Don't toss it,
rebuild it. In most cases, you can slap
yours back into shape with just a good
cleaning and new grease. But if you've
broken a spring or a pawl, you'll need
to buy a rebuilding kit. A rebuild kit for
most major brands costs about $10. To
find one for yours, just enter the
ratchet brand and model number in a
search engine, or try ebay.com
Before you buy a kit, disassemble the
ratchet to assess its condition. Use a
combination snap ring pliers (one
brand is Tekton No. 3578; available through our affiliation with amazon.com
Throw a towel over the ratchet (to capture flying springs) and slide the entire ratchet assembly out of the head. Clean the parts with brake cleaner and an old toothbrush. Remove any rust with a rust removal chemical. If the spring ends are intact and the pawl teeth are sharp, you can reuse them. If not, buy a rebuild kit. Then apply a light coating of wheel bearing grease to all the parts. Don't use engine oil; it'll just drip out. And don't pack the head with grease—that'll prevent the pawl from reversing. Then reassemble (Photo 3).
Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.
You'll also need a small flat-blade screwdriver and snap-ring pliers.
Avoid last-minute shopping trips by having all your materials ready ahead of time. Here's a list.