DIY Fixes
1 of 1Meet the expert
Field Editor Dan Mueller
has been in the garage
door and opener business
for more than 20
years. He's worked on
everything from small
residential openers to
commercial models
that lift 40 x 30-ft.
doors.
Not many appliances get as much of a workout as the
garage door opener. They usually give us years of hassle-free
service, but openers do break down. When that
happens, don't assume you need to replace it. There are
several repairs you can make that don't require a lot of
money, a bunch of special tools or an engineering degree.
We asked a garage door expert and our Field Editors for
their advice and repair experiences.
Figure A: Anatomy of a garage door opener
Figure B: Carriage assembly
Know Your Garage Door Opener
Check your door first
With the door closed, pull the emergency release cord and lift the door
to see if it opens and closes smoothly. If it doesn't, the problem is with
your tracks, rollers or springs rather than your opener. This article will help you fix those issues with your garage door.
And play it safe
Work with the door down. If the problem is a broken door spring and
you pull the emergency release cord while the door is in the raised
position, the door could come crashing down.
Unplug the opener. That way, you won't lose a finger if your unsuspecting
wife hits the remote button while you're working. Even worse,
you could electrocute yourself, in which case you wouldn't be able to
blame your wife at all.
Symptom: The remote works but the wall switch doesn't
1 of 2Test the wall switch
Unscrew one wire and touch the
other terminal with it. If the
opener runs, replace the switch.
2 of 2Test the wires
Jump the two terminals on the
back of the opener with a short
wire. If the opener runs, replace
the wiring.
Fix: Replace the wall switch and wires
If the remote works but the wall switch doesn't, you may need to replace
either the wall switch or the switch wires. To determine whether the switch
or the wires are bad, first unscrew the switch from the wall and touch the
two wires together (don't worry, the wires are low voltage and won't shock
you). If the opener runs, you have a bad switch. If you have an older-model
opener, a cheap doorbell button might work. If you have a newer opener
that has a light and a locking option on the switch, buy the one designed for
your model. A new one should cost you about $15.
If the opener doesn't run when you touch the wires at the opener, use a
small wire and jump those same two wires at the opener terminal. If the
opener runs, the wire that connects the opener to the switch is bad.
Sometimes the staples that hold the wire to the wall pinch the wire, causing
a short. Install 18- to 22-gauge wire.
Symptom: The wall switch works but the remote doesn't
1 of 1Install a new receiver
Plug your new receiver into an outlet
and run two wires to the opener.
Fix: Replace batteries or buy a new remote or receiver
If the wall switch works but one of the
remotes doesn't, check the batteries
first. Still nothing? — You may need a new
remote. Home centers carry a few
models, and you can find a wide selection
online.
If you can't find one for your garage door opener
model, you can try a universal remote or
you can install a new receiver. A receiver
replaces the radio frequency the opener
uses with its own. An added bonus of a
new receiver is that it will automatically
update older openers to the new rolling
code technology, which stops the bad
guys from stealing your code. Just plug
the new receiver into an outlet close to
the opener, and run the two wires provided
to the same terminals the wall
switch is connected to. A receiver with
one remote costs around $60.
Pete Grealish, Field Editor
Steve Yaeger, Field Editor
Reports from Field Editors
“No special training
or online course is
needed to fix a
garage door opener.
The only requirements
are patience,
a DIY aptitude and
determination.”
Dave Pike is
a Field Editor
from Stillwater,
MN. DIY is his
approach for
everything,
except furnaces
and new cars.
“After several years of
operation, nylon gears will
wear out, especially if
your door isn't properly
balanced. I found that
replacing mine was an
easy and relatively
inexpensive fix.”
Pete Grealish is a
Field Editor from
Pocasset, MA. His
favorite project was
restoring his 1982
John Deere 214
garden tractor, but
his wife's favorite
project was the
central air
conditioner he
installed.
“Always use rough-duty
bulbs in your
opener. You won't
have to change them
as frequently.”
Steve
Yaeger is a
Field Editor
from Eagan,
MN. He is on
a lifelong
quest to
design and
build the
perfect
workbench.
Symptom: The door goes up, but it only goes down when you hold down the wall switch
1 of 1When sensors go bad
Sensors are brand-specific; buy new
ones made for your opener.
Fix: Align or replace the safety sensor
If the door goes up but goes down only
when you hold down the wall switch,
check to see that the safety sensors are
in alignment. The small light on each
sensor should be lit up when nothing is
between them. Door sensors do go bad,
so if no light is showing at all, you may
need to replace them. You can save
yourself some time by using the existing
wires. Also, direct sunlight shining on
sensor eyes can make them misbehave.
A new pair of sensors sells for about
$40.
Where to Buy Your Parts
Once you've finished troubleshooting the garage door opener, the next step is to find the parts you need. Your best bet is to go to an authorized online parts
dealer like
prodoorparts.com or
stardoorparts.com, or call your
local garage door company.
Home centers carry some parts,
such as photo eye sensors, lubricants
and remotes.
Symptom: You have power to the outlet, but there’s no sound or no lights when you push the wall switch and remotes
1 of 1Remove the circuit board
Removing the circuit board is as easy as unscrewing a few screws
and disconnecting a couple of plugs.
Fix: Replace the circuit board
If the outlet has power, but
there's no sound or no lights
when you push the wall switch
and remotes, you probably
have a bad circuit board.
Lightning strikes are the most
frequent reason for the demise
of a circuit board. The circuit
board consists of the entire
plastic housing that holds the
lightbulb and wire terminals.
The part number should be on
the board itself.
Replacing a circuit board
sounds scary, but it's really
quite easy. It will take 10 minutes
tops and only requires a
1/4-in. nut driver. Just follow
these steps: Remove the light
cover, take out the lightbulb,
disconnect the switch and
safety sensor wires, remove a
few screws, unplug the board
and you're done. A circuit board
will cost about $80, so make
sure you protect your new one
with a surge protector. You can
buy an individual outlet surge
protector at a home center for
less than $10.
Symptom: Everything works fine except the lights
1 of 1Remove the old socket
Remove the circuit board
housing to access the light
socket. Then unclip the old
socket and snap in the new
one.
Fix: Replace the light socket
If the bulbs are OK but don't
light up, you probably have a
bad light socket. To replace
the socket, you'll need to
remove the circuit board to
get at it. Use the same steps
as in “Replace the Circuit
Board” (above) to accomplish this.
Once the circuit board is
removed, pop out the old
socket by depressing the clip
that holds it in place.
Remove the two wire connections
and install the new
socket. Replacement sockets
cost less than $15.
Be sure to use a bulb of
the correct wattage. Using
lightbulbs with a higher
wattage than the socket is
rated for will cause a socket
to fail. Not only is this bad for
the socket, but it can also be
a fire hazard. If your light
cover has turned yellow from
heat, you're probably using
too strong a bulb.
Symptom: The trolley carriage moves but the door doesn't open
1 of 2Slide on the new carriage trolley
Leave the rail attached to the opener, and install the new
trolley from the other side. Clamp down the chain to
make reassembly easier.
2 of 2Mark the chain and sprocket
If you have to remove the chain from your garage door opener for any
reason, mark its location on the
sprocket with a marker or wax pencil.
The opener will require less adjusting
when you put it back together.
Fix: Replace the trolley carriage
If the trolley carriage moves but the door doesn't open,
the culprit is probably a broken trolley carriage. Before
you pull the old one off, clamp down the chain to the rail.
This will help maintain the location of the chain on the
sprocket and speed up reassembly.
Once the chain is secure, separate it from both sides
of the trolley. Disconnect the rail from the header bracket
and move the rail off to one side. Slide off the old trolley,
and slide on the new one. Reattach the chain and adjust
the chain tension. Replacing the trolley on a belt drive
and replacing it on a screw drive are similar procedures.
A new trolley will cost $25 to $40 depending on your
model.
Symptom: The opener makes a grinding noise but the door doesn't move
1 of 2Photo 1: Pull out the old gear
The shaft, sprocket and main drive gear should all come
out as one piece. This procedure is best performed on a
benchtop.
2 of 2Photo 2: Remove the gear from the shaft
Support the shaft on
a 2x4 and use a
punch to drive out
the pin that holds the
gear in place.
Fix: Replace the main gear drive
If the garage door opener makes a grinding
noise but the door doesn't
move, your main drive gear is
probably toast. The main drive
gear is the plastic gear that
comes in direct contact with the
worm drive gear on the motor.
The main drive gear is the most
common component to fail on
most openers.
Replacing it is a bit more complicated
than the other repairs in
this article but still well within
the wheelhouse of the average
DIYer. There are several components
that need to be removed
before getting at the gear. For a
detailed step-by-step description
of this procedure, check out
“How to Rebuild a Garage Door Opener.”
Once you get the gear out, you
can remove it from the shaft
with a punch, or you can buy a
kit that comes with a new shaft.
Make sure you lube it all up
when you're done. The gear
alone should cost you less than
$20. A complete kit that comes
with the shaft will cost closer to
$40.
Lube the rail
1 of 1Grease the screw drive rail
Once a year, apply 1- to 2-in.
dabs at three points along
the rail.
No matter what type of garage door
opener you have, you should always lube
the rail where it comes in contact with
the trolley carriage. Use a lubricant that
doesn't attract dirt. Silicone spray is a
good choice. If you have a screw-drive
opener, you'll need to grease several
spots along the rail gear at least once or
twice a year. In colder climates, use lithium
grease, which won't harden when
the temperature drops. Many home centers
sell specifically formulated products
near the openers. And don't use too
much or it could drip on your car.
Check the chain tension
1 of 1Measure the slack on the chain
Check for proper
chain tension by
measuring the
distance
between the
chain and the rail
at a point close
to the center of
the rail.
Most chain drive openers suggest
you tighten the chain so
there's about 1/4 in. to 1/2 in. of
slack from the rail to the chain
(check your manual).
Over tightening the chain will
put excess wear and tear on
the shaft and gears. Too little
tension could cause the chain
to skip off the sprocket and
fall down on your car.
Adjust the travel of the door
1 of 2Overtravel causes bow in the rail
If you notice an
upward bow in
the rail, reduce
the distance the
door travels
down. A door
that travels too
far down causes
excess wear and
tear on the
opener.
2 of 2Stop the trolley short of the door stop
The carriage
trolley will be
damaged if it
crashes into
the door
stop.
There are two knobs on the
opener that control how far
the door travels up and down.
Your door should press
snugly against the garage
floor so the weather stripping
seals the gap. If the door
travels too far down, it will
cause the rail to bow upward.
This also causes excess wear
and tear on the shaft and
gears.
Your door should travel up
far enough so that the
bottom of the door is just
about the same height as the
doorjamb. There is a door
stop that prevents the carriage
trolley from crashing
into the opener. Make sure
the trolley stops before hitting
this bolt.