How to Mortise a Hinge
Mark the hinge locations on the
door jamb, then on the door, less
1/8 in. for clearance at the top
of the door. Separate the hinge
leaves, then align the edge of
the leaf with the edge of the
door or jamb. Predrill and fasten
the leaf, then cut along all three
edges with a razor knife to
about the same depth as the
hinge leaf (Photo 1).
Remove the hinge and make
a series of angled cuts to establish
the depth of the mortise
Photo 2). Turn the chisel over
and clean out the chips using
light hammer taps.
Holding the chisel with the
beveled front edge against the
wood, chip out the 1/4-in. sections.
Check the fit of the hinge
leaf and chisel out additional
wood until the leaf sits flush.
If the hinges don't fit back
together perfectly when you
hang the door, tap the leaves
up or down (gently) with
a hammer.