How to Replace a Broken Wheel Stud

Replacing a broken wheel stud is not as hard as it looks

Tightening lug nuts without a torque wrench can be a recipe for disaster. If worse comes to worse and you break the wheel stud, here's how to replace it.

By the DIY experts of The Family Handyman Magazine

Replacement procedure

If you’re just like everyone else, you’ve tightened the lug nuts on your car without using a torque wrench. You’re an “all the muscle you can put into it” kind of guy, and now you’re staring at a broken wheel stud. You can fix this yourself in about an hour and for less than $50. You’ll need to buy a tie rod end remover (OTC No. 7315A, at tooldiscounter.com), or rent one from an auto parts store. Then buy a new stud and two new lug nuts (yes, two of them). Next, stop at the hardware store and get a handful of washers with a hole diameter slightly larger than the threaded portion of the stud.

Above all, don’t hammer out the broken stud. That’s the worst thing you can do! The hammer blows can wreck your wheel bearings and turn this into a much bigger repair bill. Instead, squeeze the broken stud out with the remover tool (Photo 1). It’s staked into the hub, so the tough part is getting it to budge. Once it moves, the rest is easy. Rotate the hub until you find a deep recess so you can angle the stud into the hole. Then pull it through. Next, place a bunch of washers over the stud and spin on the lug nut. Crank down on the lug nut to pull the staked portion of the new stud into the hub (Photo 2).

By this point, you’ve probably stretched the threads or damaged the bevel. So toss the nut (they’re cheap). If you can’t fit the new stud into the hub, you may have to remove the brake dust shield (drill out the rivets and replace them with stainless steel screws, nuts and thread-locking adhesive).

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Required Tools for this Project

Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.

  • Socket/ratchet set

You'll also need a torque wrench and a tie rod end remover.

Required Materials for this Project

Avoid last-minute shopping trips by having all your materials ready ahead of time. Here's a list.

  • Wheel studs
  • Steel washers