Step 1: Overview
This deck isn't huge—about
16 ft. wide x 18 ft. deep plus
bays and stairs—but it's big
on features. The upper deck
is just the right size for
entertaining small groups—spacious
but intimate. It has cantilevered nooks
on both sides that provide space for
seating and barbecue storage. The
pergola shades the upper deck and the
home's interior from the sun, and it
offers a space for hanging or climbing
plants. The lower deck is a great place
to hang out in the sun, while the cascading
stairs flow into the yard and
provide lots of space for planters and
pots.
This deck has some out-of-the-ordinary
construction details that
contribute to its unique look. For
starters, the deck joists run parallel to
the house and overhang the beams to
form the cantilevered bays on both
sides. Rather than a bolted-on ledger
board, special “long-tail” joist hangers
support the deck at the house. The
deck material is also unusual. It's a
low-maintenance composite material
with a tongue-and-groove shape that allows you to hide the fasteners by driving
them through the tongues.
The rail system combines horizontal
boards for privacy and an open design of
copper plumbing tubes at the top, allowing
you to see out easily. These unusual details
make the deck a bit harder to build, so you'll
have to follow the photos and drawings
carefully to get everything to fit. If you have
some carpentry experience, you shouldn't
have any trouble building this deck. It's a big
project, though, and will probably take you
and a helper about two solid weeks to complete.
You don't need any special tools,
although a power miter saw speeds up the
work.
Step 2: Plan ahead—you may have to special-order a few items
You'll find treated lumber, cedar boards and
many of the metal fasteners at your local
home center or full-service lumberyard.
You'll may have to special-order the tongue-and-groove composite
decking (we used a type called “Geodeck”), the 6x6 posts and
the special “long-tail” beam hangers. Make sure to use joist hangers labeled
G-185. These have extra zinc coating to prevent
corrosion caused by the chemicals in
treated wood. Expect to spend around $7,000
on materials for this deck.
Before you order materials, submit a deck
plan to your local building department.
Include details for the footings, attachment
to the house, steps and handrails, and brand
of composite decking. Some of the details
we show may not be acceptable in your area.
A few days before you plan to dig the footings,
call to have underground utilities in
the vicinity of the deck located and marked
(call 811). Then follow Photos 1 – 21
and Figures A – F to build the deck, rail and
trellis.
A complete Materials List is available as a pdf in Additional Information below.
Figure B: Framing Elevation
Deck Plan
Figures A, B and C show the construction details of the deck with a cutaway view, framing elevation and framing plan. Use this plan or adapt it to your own site.
Step 3: Locate the footing holes accurately with string lines
1 of 2
Photo 1: Lay out footings
Set stakes at
the house and
drive nails to indicate
the beam centers.
Stake out
batter boards
about 1 ft. beyond
the perimeter.
Stretch a string
between the
boards parallel to
the house. Use the
6-8-10 triangle
method to stretch
strings perpendicular
to the house.
Measure
diagonally to
check for square.
2 of 2
Photo 2: Dig footings
Dig the footing
holes. Mix two
80-lb. bags of concrete
for each footing
hole and
shovel it in. Nail a
6-in. 2x4 to the
bottom of a longer
2x4 and use this to
tamp and flatten
the top of the footings.
Start by driving two stakes along the house,
centered on the outside beams. Drive nails
into these stakes to mark the center of the
beams. Next stake out two sets of batter
boards about 1 ft. outside the perimeter of
the deck (Photo 1). The top of the horizontal boards should be close to level with the
top of the stakes near the house. Finally,
stretch strings between the stakes and batter
boards and square them to the house.
Use the 6-8-10 triangle method to establish
lines that are perpendicular to the house
(Photo 1). Measure 6 ft. along the house
then 8 ft. out from the house and mark the
string. Then measure between the 6-ft. and
8-ft. marks and move the end of the string
line along the batter board until the distance
is exactly 10 ft. (Photo 1). Double-check
your entire string setup by measuring diagonally
from corner to corner as in Photo 4.
Adjust the lines until the diagonal measurements
are equal.
After marking the footing locations, dig
the holes to the depth required. Make the
holes at least 12 in. in diameter to allow
room for slightly adjusting the position of
the 6x6 treated posts. After your building
inspector has approved the excavation, pour
an 8-in.-deep concrete pad in the bottom of
each hole (Photo 2).
Step 4: You don't need a bolted-on ledger board for this deck
1 of 3
Photo 3: Flashing and joist hangers
Remove the
siding from
the level of your
finished deck on
down. Slide No. 30
building paper and
galvanized
flashing under the
siding and nail it
with galvanized
roofing nails. Position
the beam
hangers and nail
them to the house
framing.
2 of 3
Photo 4: Square the frame
Cut and nail
together 2x10s
for the three double
beams. Rest
the beams on the
beam hangers and
nail a 2x10 across
the front. Prop the
beams so they
slope about 2 in.
down from the
house. Adjust the
beam assembly
until the diagonal
measurements are
equal. Then nail on
a diagonal brace.
3 of 3
Photo 5: Attach the posts
Mark the 6x6
posts to fit
under the beams
and cut them to
length. Then position
the posts with
their outside
edges flush with
the beams (Figure
C) and attach them
with metal post-to-
beam anchors
(Photo 7).
The beams are supported by 6x6 posts and
are connected to the house by special “longtail”
beam hangers (Photo 3). The details of
installing flashing and attaching these hangers
to your house may differ from what we
show, but a successful installation hinges on
two key points. After you cut away the siding,
slide the flashing under the siding and
the existing building paper to make sure it
sheds water. And second, nail the hangers
into solid wood or consult your building
inspector for the correct way to fasten the
hangers to concrete, brick or block if necessary.
Use 16d common hot-dipped
galvanized or stainless steel nails to attach
the hanger to the house and to the beams.
Measure carefully to make sure the hangers
are the correct distance down from the top
of the deck surface and that they're level
with each other (Photo 3).
After the beam hangers have been
attached to the house, the next step is to
construct the beams and install them on
temporary supports. Since the tongue-and-groove decking boards fit tight together,
without space for water to run through,
slope the deck about 2 in. away from the
house for drainage. Do this by leveling the
beams and marking the temporary 2x4 supports.
Then measure down 2 in. and make
another set of marks. Line up the beams
with the lower marks. Tie all three beams
together with a 2x10 across the front. Then
square and brace the beams (Photo 4).
With the beams in place, it's easy to measure
for the posts. Just cut them a little long
and drop them into the holes (Photo 5).
Place the uncut factory end of the post
down for the best rot resistance. Then mark
the post at the bottom of the joist and cut
each post at the marks. Connect the posts to
the beams with metal post-to-beam anchors
(Photo 7). Double-check that the beam
assembly is square. Then fill the holes with
the soil you removed, packing it as you go.
Step 5: Adding joists is a snap
1 of 3
Photo 6: Add joists
Cut the 2x10
joists and
position them
according to the
dimensions in Figure
C. Attach them
to the beams with
hurricane anchors.
Overlap the
cantilevered joists
in the middle.
2 of 3
Photo 7: Frame the lower deck
Attach the
beams for
the lower deck
section to the
two outside posts
with special
inverted flange
joist hangers.
Cut and attach
the corner posts
and square the
assembly as
shown in Photos
4 and 5. Nail joist
hangers to the
beams. Use a
2x10 scrap to aid
in positioning.
3 of 3
Photo 8: Add joists and blocking
Cut the joists to length, drop them into their hangers and nail them with galvanized hanger nails. Cut and nail blocking between the joists at the midpoint.
Prepare for installing the joists by marking
their positions on the top of the beams.
Study Figures A and C for help in positioning
the joists that overhang the beams. They
overlap in the center and require additional
blocking at the overhang to line up
correctly. Cut the joists and tack them to the
beams. Check that the overhanging sections
are square to the main deck. Also sight
down the front joist and outside joists of the
overhanging sections to make sure they're
straight. When you're confident everything's
square and straight, fasten the joists to the
beams with hurricane ties (Photo 6).
The joists for the lower deck section fit
inside the beams, rather than run overtop. Build the beams and support them on posts
just as you did for the upper section (Photo
7). Then cut the joists to fit inside and attach
them with metal joist hangers and
galvanized joist hanger nails (Photo 8). Add
a row of blocking down the center to
increase stiffness. The extra joists and
blocking on the front of both the upper and
the lower sections are needed to support the
deck board that forms the stair nosing
(Photo 8 and Figure C).
Step 6: Use full-width and continuous-length deck boards
1 of 4
Photo 9: Start the decking
Set a full-length
deck
board to overhang
the joists by 1-1/2
in. and screw temporary
blocks
behind it. Cut six
deck boards for
the cantilevered
section and press
the tongues and
grooves together.
Measure the overhang
(it should be
1-1/2 in.) and nail
the first board into
place. Unscrew the
blocks and slide
the decking back.
2 of 4
Photo 10: Nail the decking
Slide the
tongues
and grooves
together and
line up the ends.
Then nail through
the tongue into
each joist at the
angle shown. Use
10d stainless steel
ring shank nails.
3 of 4
Photo 11: Cut in stair nosing
Run the
edge of your
saw bed against
the straightedge
to cut a straight
line for the
recessed stair nosing
board.
4 of 4
Close up
Remove
the tongue at one
end with a chisel
to allow a tight fit.
Nail on the stair
nosing board.
To avoid having to rip the deck boards
lengthwise and expose the hollow inside, we
planned the deck framing to accommodate
full-width boards. Adjust your framing
dimensions if you use a different-width
deck board. With careful planning, you'll
have 1-1/2-in. overhangs.
The horizontal 1x6s in the railing cover
the hollow ends of the deck boards. We left a
1/2-in. space between the deck boards and
rail to allow water and debris to escape.
Photo 9 shows how to get started
installing the decking. Precutting and laying
out the boards without nailing them gives
you a chance to double-check your framing
and make sure the first 12-ft. long deck
board is straight and has the proper
overhang. You'll have to drive nails through
the top face of the first board (Photo 9). Nail the remaining deck boards through
their tongues into each joist (Photo 10).
We used 2-1/2-in. stainless steel ring-shank
siding nails, but 2-1/2-in. hot-dipped galvanized
nails will also work.
Sight down the first full-length board to
make sure it's perfectly straight. It's difficult
to correct problems later. Leave the ends of
the boards long and use a straight board as a
guide to cut them later (Photo 11).
Along the edge of the lower platform and
at the stairs, use square-edged rather than
tongue-and-groove decking (Photo 11
inset and Photo 19). Photo 19 shows how
to cut and nail the stair nosings and border
pieces. Face-nail these boards.
Step 7: Take your time crafting the posts; they're full of tricky details
1 of 5
Photo 12: Prepare the posts
Mark the
1-1/2-in.
notches for the six
4x4 corner posts
to fit over the
joists and decking.
First, cut them
with your circular
saw. Pry out the
cutout piece and
clean up the notch
with a sharp
chisel. Notch four
4x4 posts for the
ends. Drill 1-1/8-in.
holes 3/4 in. deep
for the copper railings
(Figure D).
2 of 5
Photo 13: Notch for the posts
Mark the
corners and
end post locations
on the decking.
Notch out the
decking with a jigsaw
to allow the
posts to fit tight to
the joists.
3 of 5
Photo 14: Attach the posts
Drill 1-in.
countersink
holes and 3/8-in.
clearance holes in
the posts for the
lag screws. Cut the
copper tubes and
set them in their
holes. Plumb the
posts with shims
and attach them
with lag screws.
4 of 5
Photo 15: Notch the 6x6s
Cut a test
piece from
a 6x6 scrap and
use it to check
the deck
notching and
as a guide for laying
notches on
the 6x6 pergola
posts. Mark the
waste with a
scribbled line to
avoid confusion.
Use a circular
saw to cut the
notches and finish
them with a
handsaw.
5 of 5
Photo 16: Attach the rails
Cut the
lower rail
caps to fit (see
“Marking and
Cutting the
Lower Rail Cap,”
below). Butt a
3-3/4-in. block
against the copper
tube and
clamp it in place.
Predrill holes.
Then drive 2-in.
deck screws to
support the 1x6
caps. Cut, fit and
nail the 2x6 top
rail into place.
The rail system starts with posts that are
notched 1-1/2 in. to fit around the joists and
drilled to accept the 1-in. copper tubing.
The trickiest part about making the posts is
keeping track of the orientation of the
notches and holes. Here's a tip. Cut the posts
to length and distribute them to their locations
on the deck. Move from one to the
next, marking the notches and holes. Then
move them to your sawhorses for cutting
and drilling (Photo 12).
We used manufactured 6x6 posts for the
trellis. They won't split and twist like
regular 6x6s and are almost perfectly
straight. The hollow interior makes it easier
to cut and notch these posts. Standard 6x6s will also work.
Double-check measurements before
cutting. You don't want to goof up on these
expensive posts.
Notch the decking for the posts (Photo
12). Then drive 3/8-in. x 4-in. lag screws
through predrilled 3/8-in. clearance holes to
secure the posts. Use a tubing cutter to cut
the copper tubing and install it along with
the posts. Don't forget to cut, drill and center
the two short pieces of 2x4 cedar that
support the top railing and copper tubes on
each cantilevered section.
Fitting the 1x6 lower rail cap is challenging,
since it's notched around each post and
mitered at the corners. The key is to mark
boards in place whenever possible. See
“Marking and Cutting the Lower Rail Cap,” below.
Even though the cap fits between the
posts at about 21 in. above the deck, mark
the notches at deck level. This will ensure
that the posts will be parallel to each other
when the caps are screwed in.
Figure D: Pergola Post and Figure E: Deck Railing
Follow the detail drawings in Figures D and E when constructing the posts and railings.
Marking and Cutting the Lower Rail Cap
- Cut the 1x6 lower rail caps,
allowing extra length. Mark the
post locations. Then use a speed
square to mark the 3-1/2-in.-deep
notches at these locations. Saw
out the notches for the posts.
- Mark the intersection of the
two tails. Make another mark
on each cap where they intersect at
the post. Connect the marks and
cut the angle with a power miter
saw or circular saw.
- Lap the cut piece overtop and
mark the angle on the lower
piece. Cut this angle and check
the fit.
Step 8: Install the horizontal 1x6s
1 of 1
Photo 17: Wrap board ends with 1 x 6s.
Space
the
horizontal 1x6s
with 5/8-in.-
thick blocks and
nail them to the
posts. Rip and
notch boards to
wrap the end
posts. See
Figure E.
Start at the top and work down, using
5/8-in. blocks to maintain even spaces
between boards. Cut the end of the 1x6s
square and overlap them at the outside corners.
Plan the overlaps so the butt ends of
the boards are facing the sides of the deck
where they're less conspicuous. Measure
down to the decking at opposite ends before
nailing each row to keep the boards parallel
to the decking. The lower boards hide the
treated framing. Cover the ends of the
boards near the stairs by wrapping the
boards and 4x4 posts with 1x6s (Photo 17
and Figure E). You'll have to rip and notch
the 1x6 boards to fit.
Step 9: You don't need to cut complicated stringers for these stairs
1 of 2
Photo 18: Construct the stair platform
Rip 2x8s for the lower stair and build the stair platforms. Stack and level
them. Nail the platforms to the deck and to each other. Dig footings and
pour concrete pads for the bottom stairs. Cut 6x6 posts to support them.
2 of 2
Photo 19: Risers and treads
Cover the
framing
with 1x8 cedar
riser boards ripped
to fit. Then cut and
nail on the treads.
Use solid or square-edge decking for the
treads. Miter the
corners of the outside
treads to conceal
the hollow
interior of the deck
boards.
Rather than notch 2x12s to make traditional
stair stringers, we chose to build and stack
platforms. This method requires more lumber
but eliminates complicated layout work.
If the top surface of your deck is 42-1/2 in.
above the ground, you can build the two sets
of steps exactly as shown in Figure A.
Otherwise you'll have to adjust the rise or change the number of steps to fit your situation.
To simplify the design process, draw
the entire stair system actual size on a large
piece of cardboard (Figure F). It takes an
hour or so but helps prevent mistakes.
Codes vary slightly, so check with your
building inspector before constructing the
stairs. In general, plan for a rise (distance
from the top of one tread to the top of the
next tread) of between 6 and 7-1/2 in. and a
tread about 10 in. (11 in. with the nosing).
Finish the stairs with 1x8 riser boards,
ripped to fit, and treads (Photo 19). On
sloping lots, you can regrade the lawn a little
to make the lowest rise more consistent.
Figure F: Stair Elevation
Figure F: Stair Elevation
Use platforms instead of stringers to construct the steps.
Step 10: Set beams on the notched 6x6 posts and add 2x4s to complete the pergola
1 of 2
Photo 20: Place the 2x12s
Cut decorative
ends
and splice the
front 2x12s over
the center of the
posts. Attach them
with 2-1/2-in. deck
screws. Nail a second
2x12 to the
first to create a
beam. Splice the
second 2x12 in the
center.
2 of 2
Photo 21: Attach the lattice boards
Mark the top of the 2x12s for the 2x4 lattice boards. Cut the 2x4s
to length and mark the beam locations on them. Align the marks
and screw them together with 2-1/2-in. deck screws.
To avoid having to special-order 22-ft.-long
beam material, simply splice shorter pieces
as we show (Photos 20 and 21). A single
2x12 has enough strength. The second 2x12
simply improves the appearance. Start by
arranging the 16-ft. 2x12s for the best grain
and color match at the splices. Then lay out
and cut one tail (Figure A) and use it as a
pattern to mark and cut the three remaining
tails. Use 2-1/2-in. deck screws to connect
the beams to the notched 6x6 posts. Install
the first layer (Photo 20). Then nail the
second layer to the first with 2-1/2-in.-galvanized
casing nails. Complete the lattice by
screwing the 12-ft. 2x4s to the beams
(Photo 21).
Step 11: Finish the wood parts of your deck to protect and preserve them
We applied clear exterior oil finish for the most
natural look. The drawbacks to clear
finishes like this is that they don't protect
against graying as well as finishes with more
pigment and they must be reapplied annually.
In general, the more pigment, or color, a
deck finish has, the greater protection it
offers.
Aged Copper
The copper tubing will age
naturally to a mellow bronze color,
and after many years may turn
green. We accelerated the process
by thoroughly cleaning the copper
with steel wool, and then applying
copper aging solution according
to the manufacturer's instructions.
You can find copper aging solution
at antiques stores, paint stores
and hobby shops. Gun bluing
solution will also work.
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