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Fixing Garage Doors

Renew your garage door. Replace rotted trim with rot-free solid vinyl trim. Install a new door bottom seal. And clean up a rusty track.

By the DIY experts of The Family Handyman Magazine: September 2007

Repair 1: Replace rotting trim

Wood garage doorjambs and trim often rot near the bottom or get crunched by bumpers.

A good, long-lasting solution is to replace the wood jamb, brick mold trim and doorstop with paintable solid vinyl pieces that won't crack or decay. Available at home centers and lumberyards, the three pieces cost a total of about $4 per ft.—comparable to clear wood. The vinyl can be cut, nailed and painted just like wood. It's available in white, but you can order brown, bronze and tan. Fill nail holes with white caulk or exterior wood filler, then if desired prime and paint with acrylic latex. Use a light paint color over white vinyl to keep it from overheating.

Remove the old jamb and trim (Photo 1), then nail the vinyl jamb to the frame, beginning with the top piece (Photo 2). Fasten every 12 to 16 in. with 8d galvanized nails or stainless steel trim screws. Precut the miters on the top piece of brick mold trim and nail it to the framing every 12 in. with 10d galvanized casing nails. Use 6d casing nails for the stop molding, nailing it at the premarked points on the trim.

If the temperature is below 40 degrees F during installation, predrill nail holes and leave a 1/8-in. gap at the ends of the jamb for expansion.

Glue the brick mold corners with PVC cement (Photo 3), then nail them into place after the glue sets. To avoid breaking the joint, wait at least an hour for the glue to fully cure before nailing within a foot of the corner. Splice long runs with glued butt joints.

The edge of the vinyl stop molding should be 2-1/2 in. back from the garage door so the rubber seal fits loosely against the door (Photo 4).

Repair 2: Clean up a rusty door track

Garage door tracks often rest directly on damp concrete floors, where they eventually rust. However, there's no reason they can't be slightly above the floor and stay dry: The garage rafters carry the weight of the track and the angle brackets hold the track in place.

Clean up the tracks and prevent rusting by simply cutting off the bottom 1/2 in. First make sure all the angle bracket bolts are tight, then cut the track bottoms off (Photo 1). Use a rag dipped in thinner to remove any lubricant on the first 6 in. of track, then scrape and brush off as much rust as you can. Finally, paint the bottom with a metal spray paint that's formulated to bond to rusted areas (Photo 2). Rust-Oleum Rust Reformer is one choice.

Repair 3: Install new weather seal

If the weather seal attached to the bottom of your steel garage door is torn or completely flattened, it's time to replace it with a new piece. Home centers sell two types: a nail-on style for wood doors and a slide-in “bulb” type for steel doors ($10 to $20).

Lift the door just enough that the garage door track doesn't get in the way of the weather seal, then slide out the old rubber bulb (Photo 1). You may need to pry the track ends open with a flat screwdriver if they’ve been crimped. If it's especially stubborn, cut it and remove it in pieces.

Clean the door bottom (Photo 2), then cut the new rubber seal to length with a razor knife. Thread the T-shaped edges into the weather seal track, then slide the seal across the door. Be patient—it takes a lot of pushing and pulling even with a helper.

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Required Tools for this Project

Have the necessary tools for this DIY project lined up before you start—you’ll save time and frustration.

    • Hammer
    • Miter saw
    • Tape measure
    • 4-in-1 screwdriver
    • Wire brush
    • One-handed bar clamps
    • Pry bar
    • Reciprocating saw
    • Safety glasses
    • Utility knife

You'll also need leather gloves and plastic gloves.

Required Materials for this Project

Avoid last-minute shopping trips by having all your materials ready ahead of time. Here's a list.

    • Solid vinyl trim
    • PVC cement
    • Galvanized casing nails; 6d, 8d and 10d
    • Metal spray paint
    • Weather seal
    • Dish soap

Comments from DIY Community Members

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December 19, 11:26 PM [GMT -5]

Too skimpy. Sorry. The job is nowhere near as easy as the few install types referenced here. I coulda used some serious advanced look at water problems, air infiltration, track alignment, motor stability. Maybe there is no such thing as an advanced look at garage doors....but the industry sure gets paid well for something.

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